Zander Foods has structured its business into three differentiated lines, tailored to the specific needs of each sector:
- Retail: Targeted at butcher shops and traditional commerce.
- Distribution: Focused on supermarkets and large retail chains.
- Hospitality and catering: Designed to meet the demands of the gastronomy sector.
With a strong focus on excellence and personalized service, the company offers tailored solutions for each segment, guaranteeing high-quality products. Zander Foods also provides counter-cutting services, delivering boneless, whole carcasses, and processed products with maximum freshness and precision.
The Challenge
Zander Foods needed a continuous ultra-freezing system to supply the hospitality sector, traditional commerce, and supermarket distribution, particularly for the launch of new frozen products such as burgers.
Several solutions were evaluated, including liquid nitrogen-based systems, which require a constant supply. However, aiming to reduce environmental impact and optimize operational costs, Zander Foods opted for an innovative, sustainable, and eco-friendly technology.
The Solution: Deep-Freezing System
To meet these needs, GasN2 proposed a rental-based ultra-freezing system, operating at a very low temperatures, consisting of:
- CT15 refrigeration unit, installed outside the company.
- Dynamic tunnel system (2×0.6 meters).
With this solution, a production capacity of 70 to 90 kg/h was achieved for various products. The fast cooling process is crucial to preserving the original texture of food, while the precise combination of temperature and time ensures a stable process and a high-quality thawing experience.
Results
The implementation of GasN2’s ultra-freezing system provided Zander Foods with significant advantages:
- Cost reduction: Fixed monthly fee with no additional expenses, optimizing cost per kilogram produced.
- Sustainability: Elimination of liquid nitrogen usage, reducing CO₂ emissions and truck transport.
- Superior product quality: Optimal preservation of organoleptic qualities through a mechanical cooling system with no consumables.
- Production efficiency: Same freezing performance and times as traditional liquid nitrogen-based systems.
Thanks to the efficiency of the equipment and the elimination of liquid nitrogen transportation, CO₂ emissions were reduced by 19% annually, preventing more than 6,207 kg of CO₂ emissions per year. This impact is equivalent to planting 310 trees annually, making a significant contribution to carbon footprint reduction.
With this solution, Zander Foods has optimized its processes, reduced costs, and strengthened its commitment to sustainability, positioning itself as an innovative and responsible company in the food industry.
